High Performance Ultraweb PowerCore Filter Pack Alternative For Dust Collection Systems

High Performance Ultraweb PowerCore Filter Pack Alternative For Dust Collection Systems

Product Overview

Product Name: V-Series Filter Packs (Compatible)
Brand: Donalson Alternative Filter
Technology: Ultra-Web® FR Cellulose Fine Fiber Media
Application: Ideal for dust collection systems handling fine, dry, fibrous, and abrasive dust in industrial settings.
Key Use Cases: Suitable for woodworking, metal processing, pharmaceutical manufacturing, food processing, and other industries requiring flame-retardant filtration.
Available Variants: Standard, Flame-Retardant (FR), Conductive FR, and other custom options.

Product Features

Ultra-Web FR Cellulose Media: Advanced fine fiber technology with flame-retardant treatment, offering superior filtration efficiency.

Surface Filtration: Captures dust on the surface for easy cleaning and extended service life.

Fluted Design: Maximizes filtration area within a compact space, optimizing system performance.

Tool-Free Replacement: Features easy-grip handles for quick, tool-less maintenance.

MERV Ratings

Standard: MERV 13

Optional: MERV 15

Media Options

Flame-Retardant (FR) Cellulose (UL compliant)

Conductive FR (ESD safe)

Other custom media for specific environments

Product Benefits

Extended Filter Life: Reduced pressure drop and fewer changeouts thanks to efficient surface loading.

Energy Efficiency: Enhanced pulse cleaning lowers operational pressure drop and energy consumption.

Superior Dust Release: Easy-to-clean surface reduces maintenance time and cost.

Space-Saving Design: Compact construction with high filtration capacity.

Safety Compliance: Flame-retardant and anti-static options ensure safe operation in hazardous conditions.

Low Maintenance: Simplified handling and replacement minimize downtime.

Specifications
Media Composition:

Fine Fiber Technology: Synthetic polymer-based fine fibers with an average diameter of 0.2 μm.

Substrate Options

Flame-Retardant Cellulose: Complies with UL 558, TAPPI T 461, and DIN 53438 standards.

Conductive FR: Meets ESD STM 11.11-2001, with resistance below 10⁹ ohm.

Media Compatibility:

Temperature Resistance: 150°F (65°C)

Moisture Absorption

Standard FR Cellulose: Max 14% @ 70°F (21°C), 65% RH

Available Sizes

Model V1: 792 x 543 x 135 mm

Model V2: 890 x 424 x 135 mm

Model V3: 921 x 425 x 135 mm

Installation & Maintenance FAQs

Q1: Is it truly tool-free to replace?

A: Yes. The filter pack is designed with Easy-Grip Handles for quick, tool-less changeout, minimizing downtime.

Q2: Why does the pressure drop remain high after pulse cleaning?

A: Several factors could cause this:

Pulse System Issue: Faulty diaphragm valves, damaged venturis, or low compressed air pressure can lead to inefficient cleaning.

End of Service Life: Permanent dust cake buildup or media blinding can prevent the pressure drop from recovering, indicating the filter needs replacement.

Poor Cake Release: The pulse timing and duration may need optimization for your specific dust.